MCV-1500i.

LEADWELL's mission is to constantly search for excellence and gain respect in the industry. Using our 25 years of experience, the entire staff at LEADWELL pledges to bring innovation, quality assurance, worldclass after sales service, and environmentally friendly machine tools to the worldwide marketplace.

 

We strive to win the respect of both our customers and world wide competitors alike.

Heavy-Duty Box Ways.

The heavy-duty box ways are hardened to HS67-75 (HRC 50-60) and precision ground. The female box ways and gibs are coated with anti-friction Turcite B. These features help allow the machine to maintain maximum accuracy levels.

 
Cast Iron Construction.
 

LEADWELL uses only top quality well- ribbed castings.Finite Element Analysis (FEA) is used on each new casting to determine the size and location of all internal ribs ensuring high torsional stiffness ad minimum vibration. The cast iorn base column,saddle,headstock, & tables have over 10 times the dempening capacity of those made from steel resulting in superior cutting performance.

Chip Removal.
 

LEADWELL's simple and efficient design uses chip augers and provides high volume coolant to wash the chips from the work area.The augers move the chips into the disposal container,which eliminates the need for an operator to manually remove chips. This system eliminates operation intervention and reduces non-cutting time.

 
Rigid Tapping.
 

The encoder is directly attached to the high-performance spindle motor. The spindle is then synchronized with the Z-axis motion. This synchronization eliminates the need for expensive floating tap holders and prevents thread distortion and thread pullout.

Double Nut Designed Ball Screws.
 

LEADWELL uses only premium quality preloaded double-nut ball screws. On the V/MV/MCV-Series machines each ball screw is accurately aligned parallel to the guide ways and anchored at both ends. They are then pre-tensioned to improve machine stiffness. The rotational torque variation is inspected to guarantee a non-binding, highly accurate, and long running component. With this design the V/MV/MCV-Series can exceed customer requirements for accuracy and maximum life.

 
Swivel Operator Panel.
 

The operator panel swivels for better operator convenience.

Cartridge Type Spindle.
 

The heavy-duty spindle utilizes FAG, NSK or SKF bearings to allow heavy cutting. Oversized disk springs used to hold the tool in the spindle are tested for long life. The high retention force of the springs reduce tool movement, improve tool life, allow heavier cutting, reduce chatter, & create a better part finish. This spindle is prepared to easily add the CTS option.

 
Side Mounted Tooling System.
 

The tool magazine is isolated from the machining area An automatic door keeps chips from contaminating the tools' tapered shanks. Having the next tool ready near the spindle during current tool machining, drastically reduces tool change time.
Our MCV Series also off multifarious choice for the ATC system option. We have 24 tools arm type ATC system and 0 tools drum type system ATC for different working need.

4th Axis Rotary Table Option.
 

This 4th axis rotary table option boots productivity by allowiong more machining with a single set-up. it also can turn the MCV-Series machine into a 4 Axis contouring machine which adds versatility.

 
High Torque Spindle Option.
 

The cutting torque is maximized by combining the German ZF-2-speed gear box with the oil cooled main spindle. The gearbox has its own separate lubrication system. The two speed spindle option advantages are:

  • Over 95% efficiency
  • Quiet gears
  • Heat is not transmitted to the main spindle
  • Gear vibration is not transmitted to the main spindle
  • Minimum backlash

Technical specifications.

ITEM MCV-1500i
  Drum type Arm Type
X axis travel - mm (in) 1520 (59.8)
Y axis travel - mm (in) 760 (29.9)
Z axis travel - mm (in)

685+160 (27+6.3)

720 (28.3)
Table size (LxW) - mm (in) 1550x750 (61x29.5)
Spindle speeds - rpm 4000
Spindle motor (30min) FANUC - kw (HP)

15 (20)

11/15 (14.7/20.1)

Standard Accessories.

  • RS232 interface
  • Rigid tapping
  • Fully enclosure guarding
  • Chip conveyor(auger type)
  • Work light
  • Alarm lamp
  • Heat exchanger
  • Remote MPG
  • Coolant system including coolant tank
 
  • Lubrication system
  • Leveling screws and pads
  • Maintenance tool box
  • Tool tip air blow system
  • 4000rpm spindle
  • Air purge
  • Shower coolant system
 

Optional Accessories.

  • Extra coolant tank
  • Spindle oil cooler
  • 6000rpm spindle
  • Spindle oil chiller
  • Two speed gearbox
  • C.T.S preparation
  • Linear scales
  • Tool overload detection
  • Auto tool length measurement
  • Automatic Workpiece measurement
  • Simple tool life management
  • Chip conveyor outside machine & chip bucket
 
  • oil skimmer
  • Coolant gun
  • Rotary table preparation
  • Manual tail stock for rotary table
  • Through hole drill kit
  • Auto counter for work piece
  • DNC link software
  • Arm A.T.C with 24 tools magazine
  • Drum A.T.C with 20 tools magazine(BT50)
  • Automatic power off
  • Oil coolector